You will work at the front of the product lifecycle; providing rapid, actionable root-cause findings that feed directly back into active design iterations. You will be the primary technical owner of understanding why prototype hardware fails, translating physical evidence into design, process, and supplier improvements that accelerate our path to reliable production hardware.

Key responsibilities include:

Performing failure analysis investigations on Printed Circuit Board Assemblies (PCBAs), components, modules, and subsystems returned from environmental, electrical, and mechanical cycling test campaigns Troubleshooting and isolating failures using drawings, schematics, circuit tracing, fault isolation techniques, and Design of Experiments (DOE) where appropriate Applying analytical techniques including optical and digital microscopy, X-ray/Computed Tomography (CT), mechanical cross-sectioning, curve tracing, and thermal imaging to identify failure mechanisms at the sub-system, board, and component level Coordinating with external analytical laboratories for advanced techniques such as Scanning Electron Microscopy / Energy Dispersive Spectroscopy (SEM/EDS), Fourier-Transform Infrared Spectroscopy (FTIR), and Focused Ion Beam (FIB) analysis when deeper characterization is required Authoring concise technical FA reports with documented findings, images, and conclusions that support design review discussions Translating physical failure evidence into clear, actionable root-cause conclusions and corrective action recommendations Collaborating with design, reliability, quality, manufacturing, and test engineering teams to drive corrective actions and prevent recurrence across prototype iterations Supporting Failure Modes and Effects Analysis, Design Verification, Validation, and Qualification planning and with proactive FA insights and risk identification based on lessons learned from previous builds Identifying and flagging failure patterns related to PCB/PCBA assembly, Surface Mount Technology (SMT) soldering processes, and supplier quality issues to inform Design for Quality and Reliability Building and maintaining a failure database to capture institutional knowledge and enable trend analysis across prototype builds Establishing and continuously improving FA processes, workflows, and documentation standards appropriate for a fast-moving prototype environment

Requirements include:

Bachelor's degree in Electrical Engineering, Materials Science, Electronic Engineering Technology, Mechanical Engineering or a related field 5+ years of hands-on failure analysis experience on electronic hardware (PCBAs, motors, batteries, components, interconnects) Background in a prototype or New Product Introduction (NPI) environment with rapid iteration cycles Proficiency with standard FA tools: optical/digital microscopes, multimeters, oscilloscopes, and curve tracers Experience with thermal imaging and thermal characterization of electronic assemblies Experience with non-destructive and destructive analysis methods including X-ray/CT and mechanical cross-sectioning Demonstrated ability to read and interpret PCB schematics and layouts Experience coordinating with external analytical labs or vendors for advanced characterization Strong technical writing skills with the ability to produce clear, evidence-based FA reports

Bonus qualifications include:

Master's degree in Electrical Engineering, Materials Science, or a related field Experience with structured problem-solving methodologies such as 8D, Fishbone, or 5-Why analysis Familiarity with physics-of-failure approaches to root-cause analysis Familiarity with PCB/PCBA assembly and SMT processes, including the ability to identify assembly and soldering-related defects

What we offer:

All our positions offer a compensation package that includes equity and robust benefits. Base pay is just one component of Astranis's total rewards package. Your compensation also includes a significant equity package via incentive stock options, high-quality company-subsidized healthcare, disability and life insurance, 401(k) retirement planning, flexible PTO, and free on-site catered meals.

Astranis pay ranges are informed and defined through professional-grade salary surveys and compensation data sources. The actual base salary offered to a successful candidate will additionally be influenced by a variety of factors including experience, credentials & certifications, educational attainment, skill level requirements, and the level and scope of the position.

Base Salary: $145,000-$190,000 USD

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This role requires adherence to stringent quality standards, detailed technical specifications, and industry regulations (such as IPC/WHMA-A-620 and AS9100). The technician will contribute to building high-reliability products that meet the safety and performance requirements of aerospace applications.

Responsibilities:

• Wire Harness / PCBA Assembly, Inspection and Testing: Read and interpret aerospace schematics, technical drawings, and detailed work instructions. Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment. Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards. Route wires carefully to meet form board layouts, bend radii, and environmental specifications. Perform board hardening and gel coating procedures Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards

• Mechanical Assembly / Composite Airframe: Conduct engine assembly, disassembly, and integration for UAV propulsion systems. Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. Diagnose and resolve mechanical, electrical, and performance issues Work closely with engineers and flight test teams to ensure system readiness.

• Quality and Compliance: Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards. Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements. Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability. Maintain traceability of all components, wires, and work performed.

• Documentation and Reporting: Accurately complete production records, test logs, and quality assurance reports. Maintain detailed documentation for traceability and compliance with aerospace industry standards.

• Collaboration and Continuous Improvement: Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues. Provide feedback for process improvements and ensure compliance with lean manufacturing principles.

• Adherence to Safety Protocols: Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable. Maintain a clean and organized workspace in line with aerospace safety standards.

Required qualifications:

• Technical Skills: Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions. Experience in wire harness assembly, including crimping, soldering, and connector assembly. Experience handling and working with PCBAs Composite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. Engine assembly, disassembly, and integration Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding. Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements.

• Attention to Detail and Precision: Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies. Strong problem-solving skills for identifying and addressing manufacturing defects.

• Certifications: IPC/WHMA-A-620 Certification required or willingness to obtain. Certification in soldering to J-STD-001 standards preferred.

• Physical Requirements: Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods. Good manual dexterity and hand-eye coordination.

$28 - $42 an hour

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What you'll do

• Owning product quality from concept design through release to production and eventual End of Support phase(s).
• Recommending processes and suppliers based on capability, fit with Synopsys commodity plans, capacity, and total cost of ownership.
• Driving DFx by engaging cross-functional engineering teams and suppliers early in the design cycle for feedback on manufacturability and testability.
• Managing product and process development with suppliers, identifying quality KPIs, and driving metric improvements.
• Establishing, monitoring, and driving quality KPIs at CM’s/suppliers with supporting metrics and publishing quality dashboards.
• Conducting periodic meetings with global CM’s/suppliers to drive quality metrics and resolve quality issues.

What you need

• Bachelor’s degree in Industrial, Manufacturing, Mechanical, or Quality Engineering (Master’s preferred).
• 5+ years in hardware manufacturing, supplier/product quality, or related field of complex electronics and electro-mechanical products.
• Strong experience with high layer count PCB and high-density PCBA assembly.
• Ability to read and interpret detailed mechanical drawings with GD&T.
• Experience managing complex quality/improvement projects at global CM’s/suppliers.

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