Shield AI's mission is to protect the lives of service members and civilians with intelligent systems. The Hardware Test Engineering team contributes to this effort by designing test solutions that drive high hardware reliability on our V-BAT and X-BAT vehicles. These solutions are in-house designed electrical and mechanical equipment used to perform component and system-level testing, both at ambient and in simulated harsh environmental conditions.
\nIn this role, you will build and maintain a fleet of test systems that included electrical, mechanical, and software elements. You will assemble test fixtures and work with engineers to simplify and improve test stand designs. Help us save lives as we strive to deliver the most highly reliable aerospace hardware in the industry.
\nResponsibilities:
\nRequirements:
\nPreferences:
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\nResponsibilities:\nConstruct, route, and install wire harnesses according to engineering schematics and specifications.\nCollaborate with mechanical engineers and other team members to integrate wire harnesses into various components of the vessel, such as propulsion systems, sensors, and communication devices.\nConduct thorough inspections of completed wire harness assemblies to verify accuracy, functionality, and compliance with industry standards and project requirements.\nIdentify and troubleshoot electrical and mechanical issues related to wire harnesses during assembly and testing phases, implementing solutions to ensure optimal performance.\nMaintain detailed records of wire harness assembly procedures, modifications, and testing results to facilitate future reference and continuous improvement efforts.\nAdhere to all safety protocols and regulations to create a safe working environment for yourself and your colleagues.\nWork closely with cross-functional teams, including electrical engineers, mechanical technicians, and project managers, to achieve project milestones and deliverables within established timelines.
\nRequirements:\nProficiency in wire harness assembly techniques, including soldering, crimping, and connector termination, with a strong understanding of electrical and mechanical principles.\nPrevious experience in a similar role, preferably in a manufacturing or engineering environment, with a demonstrated track record of success in assembling and integrating complex electrical systems.\nMeticulous attention to detail and precision, with the ability to accurately interpret engineering drawings, wiring diagrams, and technical specifications.\nStrong analytical and troubleshooting abilities, with the capacity to identify and resolve electrical and mechanical issues efficiently and effectively.\nExcellent communication and interpersonal skills, with a collaborative mindset and the ability to work effectively as part of a multidisciplinary team.\nFlexibility to adapt to evolving project requirements and priorities in a fast-paced startup environment, with a proactive and can-do attitude.\nHigh school diploma or equivalent required; additional technical certifications or coursework in electrical engineering, mechanical engineering, or a related field preferred.
\nQualifications:\nHigh School Diploma or equivalent; technical degree or certification in a related field is a plus.\nProven experience as a technician or assembler, preferably in a high-tech or aerospace environment.\nUnderstanding of mechanical and electrical systems.\nProficiency with hand tools, power tools, and diagnostic equipment.\nAbility to read and interpret engineering drawings, schematics, and technical manuals.\nExcellent problem-solving skills and attention to detail.\nAbility to work independently as well as part of a team in a fast-paced startup environment.\nStrong communication skills and a proactive approach to addressing challenges.\nIPC-620 WHMA is a plus.\nSoldering is a plus.\nModerate computer proficiency (Excel, Slack, Email).\nFamiliar with proper use of DMM (Digital Multi Meter).
\nBenefits:\nMedical Insurance: Comprehensive health insurance plans covering a range of services\nDental and Vision Insurance: Coverage for routine dental check-ups, orthodontics, and vision care\nTime Off: Generous PTO and Holidays\nParental Leave: Paid maternity and paternity leave to support new parents\nCompetitive Salary: Industry-standard salaries with opportunities for performance-based bonuses\nRetirement Plan: 401(k) plan\nStock Options: Equity options to give employees a stake in the company’s success\nLife and Disability Insurance: Basic life insurance and short- and long-term disability coverage\nAdditional Perks: Free lunch benefit and unlimited free drinks and snacks in the office
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\nThis role requires adherence to stringent quality standards, detailed technical specifications, and industry regulations (such as IPC/WHMA-A-620 and AS9100).\nThe technician will contribute to building high-reliability products that meet the safety and performance requirements of aerospace applications.
\nResponsibilities:
\nWire Harness / PCBA Assembly, Inspection and Testing:\nRead and interpret aerospace schematics, technical drawings, and detailed work instructions.\nMeasure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment.\nAssemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards.\nRoute wires carefully to meet form board layouts, bend radii, and environmental specifications.\nPerform board hardening and gel coating procedures\nCoordinate with Avionics team members for the successful testing and provisioning of software on to Boards
\nMechanical Assembly / Composite Airframe:\nConduct engine assembly, disassembly, and integration for UAV propulsion systems.\nPerform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc.\nDiagnose and resolve mechanical, electrical, and performance issues\nWork closely with engineers and flight test teams to ensure system readiness.
\nQuality and Compliance:\nPerform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards.\nEnsure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements.\nIdentify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability.\nMaintain traceability of all components, wires, and work performed.
\nDocumentation and Reporting:\nAccurately complete production records, test logs, and quality assurance reports.\nMaintain detailed documentation for traceability and compliance with aerospace industry standards.
\nCollaboration and Continuous Improvement:\nWork closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues.\nProvide feedback for process improvements and ensure compliance with lean manufacturing principles.
\nAdherence to Safety Protocols:\nFollow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable.\nMaintain a clean and organized workspace in line with aerospace safety standards.
\nRequired qualifications:
\nTechnical Skills:\nStrong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions.\nExperience in wire harness assembly, including crimping, soldering, and connector assembly.\nExperience handling and working with PCBAs\nComposite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc.\nEngine assembly, disassembly, and integration\nFamiliarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding.\nExperience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements.
\nAttention to Detail and Precision:\nAbility to work with tight tolerances and ensure 100% quality in all wire harness assemblies.\nStrong problem-solving skills for identifying and addressing manufacturing defects.
\nCertifications:\nIPC/WHMA-A-620 Certification required or willingness to obtain.\nCertification in soldering to J-STD-001 standards preferred.
\nPhysical Requirements:\nAbility to work with small components, perform repetitive tasks, and sit or stand for extended periods.\nGood manual dexterity and hand-eye coordination.
\n$28 - $42 an hour
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\nThe ideal candidate is equally comfortable building prototype harnesses and rigorously documenting all work performed for traceability, repeatability, and quality compliance.
\nWe are seeking a hands-on, detail-oriented R&D Harness Assembly Technician to support electrical system development, integration, and documentation across our autonomous maritime platforms.
\nResponsibilities:
\nAssemble and route wire harnesses and cable assemblies based on drawings, schematics, and engineering input
\nIntegrate harnesses into USVs and mUSVs, including confined marine compartments, watertight enclosures, and externally mounted hardware
\nWork with engineering to iterate on harness designs, lengths, routing, and termination details during prototyping and system bring-up
\nSolder and terminate to solder cup style connectors, including ODU and similar high-density circular connectors
\nEnsure robust electrical connections, proper shielding, environmental sealing, and strain relief per marine and defense standards
\nAccurately document all build steps, revisions, rework, deviations, and configuration changes in accordance with internal procedures
\nSupport development and maintenance of work instructions and configuration-controlled documentation
\nMaintain an organized and safe work environment, including tool management and inventory tracking
\nQualifications:
\n2+ years of hands-on experience in harness assembly, preferably in R&D or prototyping environments
\nProficiency in reading wiring schematics, connector tables, and mechanical routing drawings
\nExperience soldering to solder cup style connectors such as ODU or similar precision connectors
\nFamiliarity with MIL-spec connectors (e.g., D38999), marine-rated cables, and environmental sealing techniques
\nDemonstrated ability to document work clearly and thoroughly for traceability and compliance
\nIPC/WHMA-A-620 certification preferred
\nFamiliarity with NAVSEA electrical practices and/or ABS (American Bureau of Shipping) requirements is a plus
\nComfortable working both independently and collaboratively within a fast-paced engineering team
\nMust be a U.S. Person (due to ITAR-regulated programs)
\nBenefits:
\nMedical Insurance: Comprehensive health insurance plans covering a range of services
\nSaronic pays 100% of the premium for employees and 80% for dependents
\nDental and Vision Insurance: Coverage for routine dental check-ups, orthodontics, and vision care
\nSaronic pays 99% of the premium for employees and 80% for dependents
\nTime Off: Generous PTO and Holidays
\nParental Leave: Paid maternity and paternity leave to support new parents
\nCompetitive Salary: Industry-standard salaries with opportunities for performance-based bonuses
\nRetirement Plan: 401(k) plan
\nStock Options: Equity options to give employees a stake in the company’s success
\nLife and Disability Insurance: Basic life insurance and short- and long-term disability coverage
\nAdditional Perks: Free lunch benefit and unlimited free drinks and snacks in the office
\nPhysical Demands:
\nAbility to perform physically demanding work for extended periods of time, up to 12 hours/day
\nFrequently and repetitively, lift, push and carry up to 20 lbs.
\nThe ability to carry 20 lbs. up and down stairs
\nAbility to work outside for an extended period of time
\nFrequently and repetitively, bend, lift and reach to install vehicle parts of varying size and weight overhead, accurately and in allotted timeframes
\nAbility to stand and walk for up to 12 hours/day, including over varied and uneven terrain
\nStoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
\nClimb and maintain balance on ladders, platforms, or other high structures
\nAbility to find issues in a work process and be alert to safety signals using sight, touch, and hearing
\nDemonstrated ability to handle and manipulate tooling and mechanically fasten bolts within required cycle time
\nExposures to hazardous materials and ability to follow waste handling/disposal procedures
\nWearing Personal Protective Equipment, including but not limited to safety glasses, safety shoes, hearing protection, gloves and adhering to prescribed safety rules and guidelines
\nAdditional Information:
\nThis role requires access to export-controlled information or items that require “U.S. Person” status. As defined by U.S. law, individuals who are any one of the following are considered to be a “U.S. Person”: (1) U.S. citizens, (2) legal permanent residents (a.k.a. green card holders), and (3) certain protected classes of asylees and refugees, as defined in 8 U.S.C. 1324b(a)(3)
\nXML job scraping automation by YubHub
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\nWhat you'll do
\nManufacture and assemble wiring harnesses to MIL-Spec and Autosport standards.
\nRead and interpret electrical drawings, build specifications, and technical documentation.
\nPerform continuity checks, fault-finding and repairs.
\nMaintain accurate build records.
\nWorking alongside our Electrical Supervisor and Engineering team on technical issues identified and suggestions for improvement.
\nWhat you need
\nExperienced in crimping, soldering and harness assembly skills using high-specification components.
\nStrong understanding of electrical schematics and harness layout drawings.
\nHighly organised, and delivery focused, with a meticulous attention to detail.
\nSkilled in multitasking and prioritising workloads under pressure.
\nExcellent communication skills, and a keen eye for problem solving and implementing solutions with an analytical approach.
\nAbility to work both independently and collaboratively as part of a multi-disciplinary team.
\nXML job scraping automation by YubHub
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