As a Reliability Engineer at Anduril, you will leverage your extensive knowledge of advanced Reliability tools and methodologies to drive excellence in our Reliability programs. You will support the Systems, Hardware, & Software Engineering teams across the product development lifecycle by guiding Failure Modes & Effects Analysis, predictive analysis, qualification test planning, field performance monitoring, and root cause & corrective action activities for your product(s).

The right person for this role has knowledge of design and development with a reliability focus on unmanned aircraft systems, as well as exposure to test, analysis, manufacturing, and continuous improvement in a production environment. If you are someone who has hands-on experience throughout the new product development life cycle from concept to customer delivery, loves to build world-class Reliability processes, can work efficiently across multi-disciplinary teams, and be accountable for results, then this role is for you.

Responsibilities:

• Support and review system block diagrams, interface control documents, and schematics for compliance, redundancy, and accuracy against requirements and concept of operations.
• Lead Failure Modes & Effects Analysis efforts and collaborate with cross-functional Engineering teams to implement product improvements for Reliability.
• Perform predictive reliability analysis to calculate probability of loss of control, loss of asset, and MTTF/MTBF utilizing Anduril requirements, specifications, and relevant industry standards (i.e. MIL-HDBK-217Plus).
• Develop Qualification Test plans to ensure appropriate requirements coverage, and work with Test Engineering to fixture, instrument, and execute test campaigns.
• Develop Maintainability prediction models using MIL-HDBK-472, and support the development of Preventative Maintenance & Sparing plans.
• Perform Weibull analysis utilizing data from Qualification campaigns and from fielded assets.
• Work with Quality and Manufacturing Engineering to ensure inspection and acceptance test gates are in place and documented against requirements.
• Use data analysis techniques to highlight key problem areas for deployed products, and drive root cause analysis & corrective action implementation to closure.
• Develop and implement Reliability processes for the business to improve and streamline our Design, Manufacturing, and Deployment Operations efforts for rapid development.
• Support Development Milestone Reviews through identification of appropriate entry and exit criteria, and work with Quality Engineering to guide the hand off process to production.

Required Qualifications:

• Minimum of 5 years experience as a Reliability Engineer, Design/Development Engineer, or Test Engineer
• B.S. Degree in Mechanical Engineering, Aerospace Engineering, Systems Engineering, or equivalent technical discipline
• Experience with safety-critical hardware & software systems in the defense or aerospace industry, with a preference for experience with unmanned drone or aircraft systems
• Experience or familiarity with MIL-STD-810, MIL-HDBK-217, MIL-STD-461, MIL-STD-516C, and MIL-STD-1629
• Experience setting up a Reliability Engineering framework for a product or program, including support of production testing, field testing, data acquisition, and data analysis
• Expertise in reliability analysis techniques, including FMEA/FMECA, predictive modeling, Weibull analysis, and Fault Tree Analysis
• Experience with generating qualification testing requirements and executing tests to proactively characterize product behavior and performance
• Failure investigation/analysis experience with proven track record of solving problems and preventing reoccurrence
• Design Review Experience (PDR, CDR, MRR) and confident in presentation skills across all levels of leadership
• Eligibility to obtain/maintain a U.S. Secret clearance, as required

Preferred Qualifications:

• M.S. Degree in Mechanical Engineering, Aerospace Engineering, Systems Engineering, or equivalent technical discipline
• Experience with DO-254, DO-178, MIL-HDBK-217Plus, MIL-HDBK-472, ARP-4754
• Experience with Manufacturing Readiness Level (MRL) Assessments, Manufacturing Review Board (MRB), Quality Inspection, Tooling, or Calibration
• Expertise in reliability analysis techniques, including FMEA/FMECA, predictive modeling, Weibull analysis, and Fault Tree Analysis
• Experience with risk management, change control/change management reviews, and software/firmware HITL/SITL
• Experience with HALT (Highly Accelerated Life Testing), HASS (Highly Accelerated Stress Screening), Environmental Testing, and/or Mechanical Testing
• Technical writing experience developing requirements, standards, specifications, user guides, and policies

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Key Responsibilities:

• Define and lead the supplier development strategy across key commodities, driving systemic improvements in cost, lead time, quality, and scalability.

• Establish and institutionalize supplier process audit frameworks and continuous improvement roadmaps aligned to company growth objectives.

• Partner with executive leadership to prioritize supplier investments, consolidations, and capability expansion.

• Own the supplier quality strategy, including audit standards, escalation frameworks, and corrective action governance.

• Lead root cause investigations for systemic supplier performance issues and ensure cross-functional resolution.

• Develop standardized quality and performance review mechanisms (QBRs, scorecards, KPI dashboards).

• Assess supplier technical maturity, manufacturing readiness, and operational scalability.

• Drive supplier capability upgrades in partnership with Engineering and Operations to meet future product and rate requirements.

• Lead make vs. buy strategy alignment for new and existing programs.

• Establish technical standards and expectations for supplier manufacturing processes, drawing interpretation, GD&T adherence, and quality controls.

• Ensure supplier alignment with evolving product designs, material specifications, and manufacturing complexity (composites, injection molding, mechanical hardware).

• Influence early design decisions to ensure manufacturability and supply chain scalability.

• Build and oversee supplier performance monitoring systems covering delivery, quality, cost, and risk indicators.

• Proactively identify supply chain risks (capacity, geopolitical, technical, financial) and implement mitigation strategies at the portfolio level.

• Lead executive-level supplier escalations and recovery plans when required.

• Own supplier readiness strategy for NPI programs, ensuring manufacturability, quality validation (FAI/PPAP), and capacity planning are completed prior to production ramp.

• Partner with Engineering to align release timelines with supplier capability and risk mitigation plans.

Required Qualifications:

• 10+ years of experience in mechanical hardware manufacturing, manufacturing engineering, or supplier development leadership roles.
• Demonstrated leadership of supplier development or manufacturing teams.
• Strong expertise in composite manufacturing, injection molding, and/or precision mechanical fabrication.
• Proven ability to interpret 2D drawings, GD&T, and critical mechanical features at a high level.
• Willingness and ability to travel domestically and internationally (~50%+ as required).

Preferred Qualifications:

• Proficiency in CAD tools (SolidWorks, CATIA) with ability to engage technically in DFM discussions.
• M.S. in Mechanical Engineering, Aerospace Engineering, or equivalent technical discipline.
• Deep experience in root cause analysis, failure investigation, and structured corrective action frameworks.
• Demonstrated success leading cross-functional initiatives across Engineering, Supply Chain, Production, and Quality.
• Experience building and scaling supplier networks in aerospace or high-growth hardware environments.

Salary: $183,600 - $250,000 a year

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Join our passionate team as a Brakes & Air Systems Engineer in our Rolling Stock team. As a key member of our team, you'll be responsible for the maintenance and troubleshooting of braking systems and pneumatic components across our Class 373 and Class 374 fleet of trains.

Key responsibilities:

• Act as Eurostar's technical specialist for brakes and air systems, ensuring all systems meet safety, reliability, and regulatory standards.
• Lead investigations into braking and pneumatic system issues, identifying root causes and implementing corrective actions.
• Optimise and improve maintenance strategies, including monitoring reliability, managing obsolescence risks, and supporting overhaul programmes.
• Work closely with suppliers, design authorities, and internal engineering teams to resolve technical issues and ensure robust system performance.
• Provide expert technical input into maintenance planning, project delivery, and system upgrades.
• Ensure compliance with evolving safety, sustainability, and regulatory requirements across all braking and air system activities.
• Support documentation updates, risk assessments, and technical decision-making related to these safety-critical systems.
• Contribute to continuous improvement initiatives that enhance fleet availability, operational performance, and lifecycle management.
• Participate in the on-call engineering rota, responding to safety incidents and operational needs as required.

Requirements:

• Relevant engineering qualification (HNC/D or Degree) with proven expertise in rolling stock braking and pneumatic systems, including design, maintenance, testing, and system improvements.
• Strong technical knowledge of pneumatics, electro-pneumatics, mechanical, and regenerative braking, system integration, and safety-critical braking requirements.
• Minimum 5 years' experience in rolling stock engineering, with the ability to lead technical investigations, diagnose complex faults, and interpret engineering drawings and standards.
• Solid understanding of railway regulations and standards (e.g. TSI, EN, UIC, ISO) and experience supporting certification, homologation, and engineering changes.
• Skilled in reliability and maintenance engineering, including FMEA, failure investigations, obsolescence management, and collaborating with suppliers and performance teams.
• Excellent communication and reporting skills, with the ability to work cross-functionally, use Microsoft Office effectively, and operate in both English (advanced) and French (desirable).

Benefits:

• Travel benefits that can be used for both work and play, including 75% off underground network from Day 1
• Competitive defined benefit pension scheme
• Free Eurostar tickets
• Discounted Eurostar tickets for friends and family
• Ongoing training and development
• Lots of other exclusive deals, discounts, and perks

If you think you've got what it takes to help us make Eurostar bigger and better than ever before, we'd love to hear from you. At Eurostar, we believe in giving everyone an equal chance. We actively encourage applications from talented individuals regardless of sex, race, disability, age, sexual orientation, gender identity, religion or belief, marital status, whether you're pregnant or on maternity leave.

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