Key Responsibilities:

• Lead team of core manufacturing engineers in planning and execution phases of new model programs
• Accelerate process needs into overall strategy plan to support plant requirements, integrate teams for collaboration and track open issue resolution
• Deliver facility, tooling, and quality systems and launch new model programs

Responsibilities:

• Review master sections
• Support feasibility reviews
• Provide cross-carline experience to implement lessons learned and adhere to best common practice guidelines
• Assist in defining new program assumptions and achieve best-in-world quality based on prior vehicle experience
• Ensure GAP/BEST PRACTICES/GMR/DESIGN RULES/PDPD/CETPs are followed
• Power wall/clay reviews verify fit and finish match SRI targets and requirements
• Ensure product design is robust and will prevent misbuilds, misloads, or other manufacturing issues ensuring that engineering line rates can be achieved
• Identify and develop action to prevent knifing or shingling conditions
• Ensure locator commonality and part orientation through gages tools etc. - including outside part suppliers
• Support virtual formability studies ensure stamping parts are manufacturable
• Predict and establish measuring points and tolerances using DVA, LD standards, and engineering judgement
• Structures approval digitally and physically sign off designs and EI changes
• Design compatibility reviews
• Review interface with trim, chassis ensure bodyshop requirements are deliverable or drive modifications to trim/chassis components to ensure they are less sensitive to sheetmetal variation
• Cut sections to release product to verify weld feasibility, fit/finish, cheats, metal thickness, clearances, and flat for sealer, weld flange length, weld gun access, slip planes, interferences, product, and process compatibility cheats
• Review component and assembly design with suppliers
• Assist in development/use of data control model (DCN) and adjustable craftsmanship models
• Order parts and follow up for PCF
• Ensure all diagnostic gages follow build process
• Ensure sensitivity analysis is performed on areas of concern and that recommendations are accepted
• Development of all dimensional control plans in bodyshop (labor/CMM/capacity etc.)
• Lead layout of CMM and dimensional control areas
• Assist in the development of quality roadmaps (TGW, R/100, and warranty reduction plans)
• Monitor product quality indicators and assure that appropriate actions are incorporated into the new model
• Verify that product design meets standards for margin and flushness (flushness of one line in side view, minimized skewed cutlines, overcrowns, door cheats, hood cheats, laserwelding cheats, nose to fender cheats)
• Review cube and snapshot models (white room) for craftsmanship items to ensure 'best in world' delivery of exterior with all anticipated variances
• Ensure issues identified in FC reviews are monitored and driven to resolution
• Verify design compatibility between all sheetmetal components, assist in the design compatibility of other components that interface to sheetmetal (chassis, trim)
• Act as the manufacturing and assembly representative in all structures reviews providing feedback on preferred designs
• Lead the measuring point selection process to assure adequate dimensional information is taken and to assure measuring points are coordinated between adjacent panels and support needed diagnostic for trim/chassis and ext ornamentation
• Ensure that assembly plant layout and pullout stations are adequate to support a solid dimension control inspection frequency
• Ensure that scheduling is given PCF vehicle specs and that the units are scheduled
• Ensure that PPM is delivered the PCF1 and 2 BOM and that the BOM is validated for all columns (production supplier, quantity, part etc) utilizing the 'How to pull your own GPIRS BOM' presentation
• Responsible to ensure the accuracy of the DCD costing for assigned program
• Support and lead LD meetings with respective manufacturing engineer for assigned program
• Support and lead MP drawings meetings with respective manufacturing engineer for assigned program
• Approve gage/fixture design concept and 100% design meetings and sign off all fixtures
• Update PCF executive summary on weekly basis
• Review all DCD program scoping documents to ensure scope is sufficient to meet demands of the program and are optimized for cost and quality
• Develop the pre-launch control plan ensuring the frequencies and sub-assemblies to be checked are adequate to support the bodyshop proforma and deliver a best-in-world vehicle
• Assist the dimensional control engineer with creating the production control plan and ensure that frequencies and checks are adequate to ensure best-in-world delivery for ongoing production. Coordinate the approval of said process through the dimensional control dept manager for signoff
• Ensure locator consistency through tools and gages
• Ensure design rules, GMR, SDS, PDPD compliance
• Utilize pre-TT build events (DCV or VP/CP) to schedule and execute an effective emphasis build
• Ensure that all products will deliver best-in-world attributes (wind/water leaks/air leakage/fit/function/efforts)
• Perform simple RSS studies and validating and work with DVA for more complicated geometrical studies - ensure that ongoing normal variability will not effect SRI, manufacturability, downstream customer concerns, wind/water etc...
• Support final assembly by reviewing the GD&T assumptions and gage assumptions on exterior ornamentation to ensure strategy replicates how the parts see the vehicle and ensure that they will deliver best-in-world fit and function
• Provide the voice of the customer for sheetmetal related items and key interfacing areas
• Support all virtual builds and DPA events
• Support all feasibility discussions
• Ensure fit and finish through SRI development
• Ensure carryover part issues build issues and capability issues that may affect the new model launch are corrected or addressed or have established workplans to resolve
• Ensure that PCF metal is ordered correctly and on time
• Validate PCF BOM and work with PPM to correct as required
• Support the bodyleader by managing the VTTO requirements and ensuring that the pilot plant and suppliers deliver material as promised and have the builds scheduled on their master schedule
• Lead manufacturing-driven product feasibility rejections
• Ensure design gaps and slip planes are properly engineered
• Ensure product meets MDS, SDS, PDPD, DPA checklists
• Ensure product meets all welding requirements and drive resolutions (flange lengths, joint designs, gun clearance, thickness ratios, etc)
• Participate in DFMEA/PFMEA meetings
• Participate in tooling design reviews
• Sign off and ensure all supplier gages follow recommended practices, have no RFS pins, and are adequate to ensure that only quality supplier parts will be shipped to Ford Motor Company

Requirements:

• Bachelor's degree in mechanical engineering or related field
• 5+ years of experience in automotive manufacturing or related field
• Strong knowledge of automotive manufacturing processes and procedures
• Excellent communication and problem-solving skills
• Ability to work effectively in a team environment
• Strong analytical and technical skills
• Ability to work under pressure and meet deadlines
• Strong attention to detail and ability to maintain high level of accuracy
• Ability to travel as required

Preferred Qualifications:

• Master's degree in mechanical engineering or related field
• 10+ years of experience in automotive manufacturing or related field
• Experience with lean manufacturing principles and practices
• Experience with Six Sigma methodologies
• Experience with design for manufacturability (DFM) and design for assembly (DFA)
• Experience with computer-aided design (CAD) software
• Experience with computer-aided manufacturing (CAM) software
• Experience with enterprise resource planning (ERP) software
• Experience with product lifecycle management (PLM) software
• Experience with data analytics and statistical process control (SPC)
• Experience with quality management systems (QMS)
• Experience with regulatory compliance (e.g. ISO 9001, IATF 16949)
• Experience with continuous improvement methodologies (e.g. Kaizen, Lean)

Salary: $120,000 - $150,000 per year Benefits: Comprehensive health insurance, 401(k) matching, paid time off, and professional development opportunities Work Schedule: Monday - Friday, 8am - 5pm Location: Dearborn, MI Travel: Up to 20% of the time Security Clearance: None required Relocation Assistance: Available for qualified candidates Equal Employment Opportunity: Ford Motor Company is an equal employment opportunity employer and welcomes applications from diverse candidates.

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As a Fraud & Risk Operator, you will continually identify and assess conditions that may present risks to the business and consumers. You will implement strategies to mitigate risks and ensure regulatory obligations are met. You will monitor and review financial transactions to ensure accuracy and compliance with company policies.

Key responsibilities include:

• Identifying and investigating suspicious activities or transactions to prevent and mitigate fraud
• Analyzing transaction patterns and user behaviors to detect potential risks and fraudulent activities
• Processing and verifying customer cash outs, ensuring all transactions are accurate and detailed
• Working with customer service and other departments to resolve payment issues and meet customer needs

To succeed in this role, you will require strong analytical and diligent skills. You will also need to be proficient with computer software and operating systems, such as Microsoft Office products.

This is an outstanding opportunity to be part of a team that values innovation, collaboration, and excellence. If you are ambitious and have a sharp eye for detail, this role will empower you to successfully implement and shape strategies that greatly influence our business.

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This role plays a critical part in minimising waste, reducing costs, improving order fulfilment, and ultimately contributing to customer satisfaction and overall business profitability.

The Inventory Control Manager will lead a team of inventory specialists and collaborate closely with purchasing, production, sales, and logistics departments.

Key Responsibilities:

Inventory Strategy & Planning:

• Develop, implement, and maintain comprehensive inventory control policies and procedures to ensure accuracy and efficiency

• Analyse demand forecasts, sales data, and market trends to determine optimal inventory levels and reorder points for various products

• Implement and manage inventory planning software or ERP modules to improve forecasting and inventory optimisation

• Identify and manage slow-moving, obsolete, or excess inventory to minimise financial loss

Operations Management:

• Oversee and manage cycle counting programmes and periodic physical inventories to ensure accuracy and reconcile discrepancies

• Investigate and resolve all inventory discrepancies, root cause analysis, and implement corrective actions

• Monitor and manage inbound and outbound inventory movements, ensuring accurate recording and timely processing

• Ensure proper storage, organisation, and labelling of all inventory items within the warehouse

• Implement and enforce FIFO/LIFO (or other relevant methodologies) inventory management principles

Data Analysis & Reporting:

• Track and report on key inventory performance indicators (KPIs) such as inventory turns, accuracy rates, service levels, carrying costs, and shrinkage

• Generate regular inventory reports for management, providing insights and recommendations for improvement

• Utilise data to identify trends, predict future inventory needs, and proactively address potential issues

Team Leadership & Development:

• Recruit, train, supervise, and mentor inventory control staff, fostering a high-performance and safety-conscious team environment

• Conduct performance reviews, provide constructive feedback, and identify professional development opportunities for team members

• Delegate tasks effectively and manage workload to ensure operational efficiency

Process Improvement & Technology:

• Continuously identify opportunities to streamline inventory processes, reduce errors, and improve efficiency

• Evaluate and recommend new technologies or system enhancements for inventory management

• Ensure effective utilisation of the Warehouse Management System (WMS) and/or Enterprise Resource Planning (ERP) system for all inventory transactions

Cross-Functional Collaboration:

• Collaborate closely with Purchasing to optimise order quantities, delivery schedules, and vendor performance

• Work with Production to ensure material availability and minimise production delays

• Coordinate with Sales and Customer Service to manage product availability and resolve order fulfilment issues

• Partner with Finance to ensure accurate valuation of inventory and resolve accounting discrepancies

Required Qualifications:

• Bachelor's degree in Supply Chain Management, Logistics, Business Administration, Operations Management, or a related field

• At least 5 years of progressive experience in inventory management, supply chain, or logistics

• At least 2 years of experience in a supervisory or managerial role, leading an inventory or warehouse team

• Proven experience with inventory control best practices, cycle counting, and physical inventory procedures

• Proficiency in Warehouse Management Systems (WMS) and/or Enterprise Resource Planning (ERP) systems (e.g., SAP, Oracle, NetSuite, or similar)

• Advanced proficiency in Microsoft Excel for data analysis and reporting (pivot tables, VLOOKUP, advanced formulas)

• Strong understanding of inventory forecasting, demand planning, and material requirements planning (MRP) principles

Preferred Qualifications:

• Master's degree in a related field

• Relevant professional certifications (e.g., APICS CPIM, CSCP, CLTD)

• Experience in Defence, Aerospace, Automotive or Medical industries

• Knowledge of Lean Six Sigma principles and continuous improvement methodologies

Salary Range: $144,000-$191,000 USD

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