Required qualifications include a Bachelor's Degree in Electrical Engineering, Computer Engineering, or equivalent, and 8+ years of experience designing, testing, and troubleshooting complex embedded systems and products from concept to production. Demonstrated experience designing mixed signal circuits is also required. Competence with test equipment such as oscilloscopes, logic analyzers, debuggers, current-probes, and automation of tests is necessary. Exceptional organization and communication skills (both written and oral) are also required. Proficient with Altium Designer or equivalent electronic design automation design tools is necessary. Proven experience working in a fast-paced, high-ownership environment is also required. U.S. Person status is required as this position needs to access export-controlled data.

Preferred qualifications include proficiency with C, familiarity with software development processes and tools such as git, Github, JIRA, etc., experience with developing for a safety-critical environment, experience working on products used in tough environments (automotive, aerospace, defense, etc.), and knowledge of embedded software development, including use of timers, interrupts, hardware peripherals such as SPI controllers and ADCs.

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Key Responsibilities:

• Design and own embedded control electronics from concept to production, including hardware selection, schematic & PCB design, board bring-up, and system level integration.

• Troubleshoot issues that span the electrical and software boundaries, with solid skills using both lab equipment (Oscilloscopes, DMM, etc.) and software debugging tools.

• Work closely with other electrical, mechanical, software, firmware, and test engineers to deliver fully functional products.

• Work in a fast-paced environment supporting new developments, active deployments, and customer operated hardware.

• Help manage product sustainment in a production process with engineering improvements, product cost down, and sourcing engineering support.

• Concurrently manage involvement in multiple projects at various stages.

Requirements:

• Comfortable working in a fast-paced environment.

• Bachelor’s Degree in Electrical Engineering, Computer Engineering, or equivalent.

• 8+ years of experience designing, testing, and troubleshooting complex embedded systems and products.

• Demonstrated experience with some of the following: 8- and 32-bit Microcontrollers, Linux-based SOCs, FPGAs, Ethernet, common communication busses (SPI, I2C), and power regulation.

• High voltage DC and safety devices.

• Power management and supply design experience - low power DC; medium voltage AC; battery storage systems.

• Network management and switch design experience - Ethernet Gbit switch/PHY; configuring Ethernet switches (SW/PC).

• Competence with test equipment such as oscilloscopes, logic analyzers, debuggers, current-probes, and automation of tests.

• Exceptional organization and communication skills (both written and oral).

• Proficient with Altium Designer or equivalent electronic design automation design tools.

• Eligible to obtain and maintain an active U.S. Secret security clearance.

Preferred Qualifications:

• Proficiency with C.

• Familiarity with software development processes and tools such as git, Github, JIRA, etc.

• Experience with developing for a safety-critical environment.

• Experience working on products used in tough environments (automotive, aerospace, defense, etc.).

• Knowledge of embedded software development, including use of timers, interrupts, hardware peripherals such as SPI controllers and ADCs.

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You will design robust test fixtures using NX CAD, considering manufacturability via processes like CNC machining, 3D printing, and waterjet cutting, and oversee their fabrication and assembly. You will perform rigorous multi-level testing, ranging from component (electric motor, geartrain) and actuator levels, up to integrated system level testing.

You will analyze complex test data, generate clear and concise test reports, and present findings to cross-functional engineering teams. You will collaborate closely with Design Engineers and cross-functional teams (e.g., manufacturing, quality, software) to validate and refine actuator designs, clearly communicating technical issues and recommendations to diverse audiences.

You will investigate root cause of failures through detailed analysis of performance data and some destructive testing, applying a basic understanding of electrical components for troubleshooting, to drive actuator design improvements. You will create and execute Design Validation Plans (DVPs) and test methods to rigorously validate performance requirements, including preparing for and conducting qualification testing.

This role requires a Bachelor's degree in Mechanical Engineering, Electrical Engineering, Robotics, or a related technical field, or equivalent practical experience. You should have 2+ years of hands-on experience with LabVIEW and other data acquisition (DAQ) systems for test automation and data collection, as well as 2+ years of experience in physical testing and analysis of mechanical, electrical, and electromechanical systems, with at least 1 year specifically focused on electric motors or electromechanical actuators.

You should be proficient with dynamometer testing and associated instrumentation (e.g., torque transducers, oscilloscopes, etc.), working understanding of servo control principles (torque, speed, and position control), and familiarity with motor controllers and embedded control systems. You should also be familiar with various communication protocols (e.g., CAN FD, RS232, RS485), strong experience with environmental testing methodologies (e.g., high/low temperature, thermal cycling, vibration, shock) and familiarity with MIL-STD-810 standards.

You should be proficient in CAD software, specifically NX, for test fixture design, with an understanding of design for manufacturability for various methods (e.g., CNC, 3D printing). You should also have proven ability to perform root cause analysis and apply a basic understanding of electrical components for troubleshooting.

Nice to have: experience with Python, MATLAB, C/C++, or other scripting languages for data analysis and test automation, familiarity with project and documentation management tools like Jira and Confluence, experience in the aerospace, defense, or robotics industry, and a strong sense of urgency and adaptability in a fast-paced, rapidly evolving environment.

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Ford’s Electric Vehicles, Digital and Design (EVDD) team is charged with delivering the company’s vision of a fully electric transportation future. EVDD is customer-obsessed, entrepreneurial, and data-driven and is dedicated to delivering industry-leading customer experience for electric vehicle buyers and owners. You’ll join an agile team of doers pioneering our EV future by working collaboratively, staying focused on only what matters, and delivering excellence day in and day out.

Responsibilities

Create control/estimation algorithms for various body control features like window control, closure system, and lighting.

Lead the design and integration of various body controls hardware components on electrical test assets such as benches, bucks, labcars, and vehicles.

Collaborate with software integration teams to bring up core functions and broadcast software level requirements to electrical hardware and systems teams.

Understand functional safety principles and participate in functional safety analyses of complex vehicle subsystems.

Develop comprehensive test plans and perform thorough testing to validate firmware functionality, stability, and performance under various conditions, including low power modes.

Spearhead body controls feature development, working cross-functionally with hardware, software, architecture, and many other teams to author feature boundary diagrams and validation strategies.

Author subsystem block diagrams and lead subsystem reviews through all vehicle program development phases

Early phases of firmware development will focus on hardware validation, labcar testing, and setting up the automation framework for unit, SIL and HIL testing.

Qualifications

Master’s degree in electrical engineering, Mechanical Engineering, or Computer Science, with evidence of exceptional ability, or equivalent experience.

7+ years of experience on electrical hardware applications, prototype bring-up, and systems development.

7+ years of experience with Vehicle Network Protocols such as CAN, LIN & Automotive Ethernet

Strong EE fundamentals and hands-on experience with electrical test equipment (oscilloscopes, DMMs, signal generators, power supplies, etc.)

7+ years of experience using embedded networking interface tools for automotive, aerospace, or similar field.

Experience and working knowledge of systems development, vehicle architecture, battery technologies, software/hardware tool development, motor calibration technologies, OBD calibration, functional safety, network, and diagnostics process

Experience with creating and executing component-level test procedures and owning all test results.

Even better, you may have...

Highly collaborative mindset and strong communication skills

Experience in driver development and RTOS integration.

Experience with software build tools like Bazel, Scons, Cmake etc.

Experience with fundamental hardware components on PCB and their analysis tools.

Ability to write testing scripts for using scripting languages (Python)

Fluent in software fundamentals including software design and maintainability.

Hands-on experience in hardware bring-up, system debugging, and code optimization.

Knowledge of electrical engineering fundamentals including circuit analysis and design

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Responsibilities:

Integrate core battery controls and application software components at pack and vehicle level.

Coordinate BMS software development efforts to ensure alignment with defined requirements and integration with other system components (Charge Port, OBC, DC/DC, Inverter, Thermal System, etc.).

Develop HV embedded controls software from low-level base software, diagnostics, and controls application firmware modules.

Verify the performance and reliability of the BMS algorithms using battery packs / cells and battery cyclers

Tune and optimize controls calibration parameters to improve performance

Support battery pack manufacturing and DV troubleshooting efforts.

Develop and maintain unit, MIL, and SIL tests to validate software.

Define and specify interfaces between application software and firmware.

Work with/resolve ambiguity in requirements/specifications/designs.

Enforce quality by helping define test cases with test team by providing detailed requirements and supporting documentation when needed

Collaborate with platform software, validation, and analytics teams to implement and refine algorithms, and integrate feedback from field and lab data.

Develop comprehensive test plans and perform thorough testing to validate firmware functionality, stability, and performance under various conditions.

Extract and document detailed component-level requirements for battery management systems and power electronics, collaborating closely with cross-functional teams (hardware, firmware, systems engineering) to ensure alignment with overall vehicle objectives.

Contribute to firmware, hardware, systems, and functional safety design reviews.

Participate in functional safety and failure avoidance analysis of complex electrical and software vehicle subsystems (HARAs, FMEAs, etc.).

Prepare technical reports and presentations to communicate findings to key stakeholders and management.

Collaborate with mechanical, hardware and system team for seamless integration of hardware and software components.

Act as the primary point of contact between the BMS software team and the battery pack team.

Document integration and calibration processes, test results and system configurations

Work with hardware and debuggers at a bench and HIL level to verify software operation.

Instrument and profile software to identify opportunities for optimization on the submodule and system level.

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Honda has a clear vision for the future, and it’s a joyful one. We are looking for individuals with the skills, courage, persistence, and dreams that will help us reach our future-focused goals. At our core is innovation. Honda is constantly innovating and developing solutions to drive our business with record success.

We are looking for qualified individuals with diverse backgrounds, experiences, continuous improvement values, and a strong work ethic to join our team.

If your goals and values align with Honda’s, we want you to join our team to Bring the Future!

JOB PURPOSE:

The HILS Application Engineer III is responsible for the design, assembly, validation, and test deployment of HILS (Hardware-in-the-Loop Simulation) systems to support vehicle embedded software development.

KEY ACCOUNTABILITIES:

Creates and maintains software validation test plans to ensure complete coverage of test requirements by a given project development milestone. Responsible for the complete design of a HIL Simulator which includes simulator hardware selection, plant model specification and programming, I/O channel selection, and simulator/controller harness design. Prepares test automation scripts to meet testing requirements from the system function team. Accurately reports test results and conditions so that correct system judgments may be made. Documents test conduct and results, problems and resolutions and results of investigations in an established database. Coordinates the strategy to design, purchase, and deploy new HILS systems with the Global Engineering Center and System Suppliers Collects, implements, and maintains prototype control software and physical system models from related function groups.

QUALIFICATIONS, EXPERIENCE, & SKILLS:

Minimum Educational Qualifications:

A Bachelor's or equivalent degree / diploma in Mathematics / Computer Science / Electrical or Electronics Engineering or, Software Engineering or equivalent relevant work experience.

Minimum work experience:

3 or more years of relevant experience in the industry.

Required qualifying skills:

Must have strong demonstrable skills in Matlab / Simulink, in the control field. Working knowledge of embedded control (real-time), simulators and software. Acceptable platforms are dSPACE, National Instruments, Vector, and/or OEM Proprietary Tools A working knowledge of electrical and signal measurement tools and software. Working knowledge of vehicle systems and networks. Python programming skills.

Other Job-Specific Skills:

Strong quantitative/analytical problem-solving skills are required. Working knowledge of system modelling using CAE (Computer Aided Engineering) and analysis Ability to work effectively with team members and with peers across the organization. Decision-making skills, able to make sound decisions on mildly complex matters. Ability to multi-task and work with minimal supervision. Effective communication skills (written, verbal and presentation) Ability to manage time effectively and productively Can clarify and confirm understanding with Team Leaders and staff

Workstyle:

Must be able to work onsite at our Auto Development Center (ADC), in Raymond, OH. One remote workday a week may be possible with prior departmental approval.

What differentiates Honda and make us an employer of choice?

Total Rewards:

Competitive Base Salary (pay will be based on several variables that include, but not limited to geographic location, work experience, etc.) Paid Overtime Regional Bonus (when applicable) Industry-leading Benefit Plans (Medical, Dental, Vision, Rx) Paid time off, including vacation, holidays, shutdown Company Paid Short-Term and Long-Term Disability 401K Plan with company match + additional contribution Relocation assistance (if eligible)

Career Growth:

Advancement Opportunities Career Mobility Education Reimbursement for Continued Learning Training and Development programs

Additional Offerings:

Tuition Assistance & Student Loan Repayment Lifestyle Account Childcare Reimbursement Account Elder Care Support Wellbeing Program Community Service and Engagement Programs Product Programs

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