Ford Racing Thermal Systems Engineer · Ford Motor Company

Fri, 24 Apr 2026 12:23:16 GMT
Engineering

Ford Motor Company · Allen Park · onsite

This role involves extensive cross-functional collaboration, target setting, modeling, validation testing, and risk management to ensure that Ford Racing production vehicles meet or exceed performance targets while adhering to program milestones.

The thermal systems engineer will also be responsible for identifying and resolving trade-offs between competing attributes, developing roadmaps for improvement, and communicating attribute status to stakeholders.

You will work closely with cross-functional teams (Powertrain, Aerodynamics, Studio, Body Engineering, CAD/CAE resources and motorsport) to architect thermal solutions that meet aggressive performance targets.

Responsibilities:

Own the thermal system architecture for assigned performance vehicle programs, including engine cooling circuits (radiators, CACs, oil coolers, etc)

Define system requirements and performance targets (coolant flow, temperature limits, pressure drops, heat rejection capacity, etc.) in alignment with vehicle-level performance and durability goals

Lead 1D and CFD-based analysis of underhood and powertrain thermal systems, modeling fluid flows through radiators, intercoolers, oil coolers, and related engine-side components

Partner with aerodynamics and studio teams to use CFD to help optimize body features for managing airflow

Develop and execute test plans for vehicle-level testing and validation, including instrumentation, climatic wind tunnel testing, and supporting test trips to off-site test facilities such as test tracks

Lead root cause analysis and resolution of thermal issues discovered during development

Present technical status, trade-offs, and recommendations to program management and senior engineering leadership

Qualifications:

BS in Engineering (Mechanical, Aerospace or related) with 3+ years of Product Development experience desired

Experience in thermal system development and 1D analysis

Experience in analytical modeling, system level testing, vehicle level testing and correlation of testing to customer experience

Strong enthusiasm for and knowledge of high-performance vehicles and the customers who purchase them

Excellent written and oral presentation skills required

Need to be self-starter with ability to deliver results and overcome obstacles

Position will require some travel and occasional extended hours to complete testing and/or issue resolution

Even Better, You May Have:

MS in Engineering (Mechanical, Aerospace or related)

5+ years of thermal systems development

Experience with CFD vehicle modeling software and analysis

Experience with ATI, PTDAIG or other vehicle data acquisition and analysis systems

CAD knowledge and capability

Performance driving experience (drag strip or off-road) and/or credentials within Ford is a plus. (≥Tier II)